When it comes to the series and mass production of plastic parts, the injection moulding process often takes centre stage. However, there are situations and good reasons why SLS series production can make sense.
Injection moulding is more cost-effective than selective laser sintering series production at high volumes. At lower quantities, however, SLS becomes an attractive alternative - whereby not only the quantities but also the size and complexity of the components play a role.
The great advantage of SLS lies in the flexibility and adaptability of production. Component geometries can be modified after each construction order without additional costs. In addition, production is ready for use at any time - provided we have the corresponding 3D CAD data available. This enables the short-term production of components and spare parts as well as bridge manufacturing. By bridge manufacturing, we mean the short-term delivery of components that are actually intended for later injection moulding.
It is also possible to produce complex geometries where the injection moulding process reaches its limits. Undercuts, for example, can be easily created with SLS. SLS really comes into its own with small 3D objects and enables cost-effective series production.
To ensure that the parts arrive at your premises exactly as you want them, we offer the appropriate post-processing such as vibratory grinding, dip colouring and painting.
The series production of plastic and metal parts is a central component of modern production processes that require efficiency, precision and high quantities. Various innovative technologies play a key role in taking this production to a new level.
From the rapid production of complex prototypes to the mass production of components, these technologies enable a wide range of applications in various industries. Here are some of the key technologies that are revolutionising the mass production of plastic and metal parts.
Advantages of series production:
Enables the fast and cost-efficient production of complex components directly from CAD data. This significantly speeds up the development process and enables the production of prototypes and end products.
Integrates continuous fibres such as carbon or glass fibres into the 3D printing process, resulting in extremely resilient and lightweight components. These are used in the aerospace and automotive industries.
Vacuum casting
Offers an efficient solution for the production of small to medium-sized series. High-quality plastic parts are produced by casting polyurethane in silicone moulds, which ensures a high level of detail.
Remains indispensable for large quantities. It enables the mass production of plastic parts with high precision and consistent quality, especially in the manufacture of consumer goods and automotive components.
Offers an advanced solution for the production of complex and resilient metal components that are in demand in the medical technology and aerospace industries.
Plays a central role through computerised precision machining that shapes materials with high accuracy and repeatability. This is particularly important for parts with strict tolerances.
Click here for a non-binding offer with Rapid Quoting!
Rapid Manufacturing AG